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Introduction
Silk screen printing evolved from early Japanese cut paper stencils which
were used to decorate textiles. The isolated elements of the stencil were
held in place with human hairs or with fine silk threads glued across them.
Eventually silk fabric was used to support the stencil.
Early in this century, commercial screen
printing developed rapidly. Today, everything from grocery store signs and
shampoo bottles to china and printed circuit boards can be screen printed.
During the depression, in the 1930’s the
government financed Federal Art Project (part of the WPA) encouraged the
development of silk screen printing partly to create "original art for the
masses". Many emerging and recognized artists of the time responded by
creating "serigraphs". This was a name for fine art silk screen prints as
opposed to commercial work. The WPA artists investigated creative methods of
making stencils directly on the screen. They used blockouts and resists, cut
paper and cut film stencils as well as simple photo silk screens. Ever since
the creation of the National Serigraph Society in 1940, screen printing has
been recognized as a fine art medium.
Many prints of the late thirties and early
forties have a socialistic message in their images of typical scenes from
life. In the fifties Abstract Expressionism was the all the rage and screen
printing was an ideal method of expression. Pop Art arrived in the sixties
and again screen printing was used extensively by artists such as Andy
Warhol, Roy Litchenstein and Edward Ruscha. Then came Op Art and Josef
Albers who found screen printing to be the perfect media. Later Robert
Rauchenberg, Roy Lichtenstein and others would combine screen prints with
painting to create original works.
Screen printing has continued to develop.
The commercial market has encouraged so much new technology that it is
impossible for the average print maker to know all that is available. The
term "Serigraph" is now obsolete. Silk, as in seri is no longer the
screen fabric of choice. It has been replaced by polyester, nylon and
stainless steel. The old oil based inks have almost been eliminated in this
ecology minded society. Techniques for stencil making can involve expensive,
high tech. equipment.
There are serious artists, who are using
the new technology combined with the old method of working directly on the
screen. They produce original art that has a character all it’s own. There
is a controlled freshness in each color pressed onto the paper with the pull
of the squeegee. The image may be painstakingly made on the screen, but it
is spontaneous in the printing.
Thirty eight years ago when I moved to
Western New York, I had an immediate impression of the strong character of
the buildings and of the landscape in this area. After a few years of
painting local scenes in oil and acrylic I began experimenting with screen
printing to express what I was seeing. I found that breaking down my images
into areas of flat color and value strengthened my work. My subjects are
often historical architecture and figures as well as wild flowers and quilt
patterns. The same basic technique is used for all.
The image will print as you design it,
there is no reverse image as in other print media.
You can use photographs, old advertising
art and book illustrations as well as your own original art work as subjects
to print. The resulting screen prints on paper can be used as framed prints
note cards, posters etc. Prints on fabric can be sewn into wearable art,
quilts, pillows, tote bags and of course, you can
print T-shirts.
The supplies needed to get started

The frame can be
ready made, custom made or home made. There are many sources for ready made
frames and screens. The common ready mades are of 2" x 2" lumber, I find
them cumbersome to handle. As a result I have been using frames of my own
design, made of 1" x 2" lumber. The important thing is to have a stable,
rigid frame. For printing on paper, the frame can be hinged onto a
printing bed with loose pin hinges. This is to
permit the frame to be easily removed from the bed to be cleaned and to be
replaced in the exact position for printing.
The screen printing fabric
that I use is a fine mesh monofilament nylon (280 threads per inch) for
very small detail. For general printing, I have been using a monofilament
polyester (169 threads per inch). Either fabric is stretched tightly on
the frame. I have had a number of screens professionally stretched and held
onto the frame with epoxy glue. When I need an odd sized screen, or want to
replace the fabric on a frame, I stretch the fabric by hand and staple it in
place with light duty staples. I then varnish the frame and fabric over the
staples, taking care not to get any varnish on the printing area of the
screen.
Squeegees
can be plastic or wooden handled. The wooden handled ones are sold by the
inch. I often use a window cleaning squeegee for small work. The squeegee
should be at least two inches wider than the image to be printed and at
least two inches smaller than the inside if the frame.
Hunt Speedball Screen Drawing Fluid
comes in an eight ounce jar. It is a blue, water soluble liquid that
is used to paint the image to be printed directly on the screen.
Hunt Speedball Screen Filler
comes in an eight ounce jar. It is a dark red, thick fluid used as the
blockout on the screen.
Home made blockout
is made by simmering "Future" acrylic floorwax in a pan on
the stove until it thickens to a paintable consistency. I add a little red
food coloring to make the acrylic blockout visible. Ammonia is the solvent
for this.
Hunt Speedball Textile Screen
Printing Ink comes in many colors plus a transparent acrylic
extender base. These can be mixed to make any hue. I also use Hunt Speedball
Acrylic Screen Printing Ink for work on paper.
The textile ink will work on fabric or paper, but the acrylic ink cannot be
used on fabrics that will be washed or dry cleaned. All of these inks are
soluble in water until they dry.
Water color brushes that
come to a good point are needed. Drawing pens with blunt
points are useful.
Paper for printing
can be vellum bristol or cover stock from an office supply
store. There is an envelope available that fits an 8 1/2 x 11 sheet cut in
half. This is very handy for greeting cards. Art papers, water color paper,
drawing paper will all work. For professional work
I use acid free, archival papers. Arches 88 is an unsized paper made for
screen printing. Stonehenge is another 100% rag paper that works well. It
comes in soft colors as well as white and is less expensive than Arches.
Both of these papers come in sheets of 22"
x 30". I cut them to whatever size I want on a paper cutter.
Fabric for printing
should be light in color and have a smooth surface. A cotton/polyester blend
is good. T shirts and sweat shirts should also be a blend.
Other items that you may use are:
Masking tape 3/4" is
fine Crayolas
Paper towels Hair dryer
Rubber cement Spoons
Dry transfer letters Scrap paper
Mat board strips
or card board
Making the Stencil
You can work from your own sketch,
photograph or a composite of pasted up images. The finished print will be
the same size as whatever you are working from. From now on I will refer to
this as the working drawing. If you use a photograph, get a
good photocopy of it enlarged to the size of your finished print and keep
the original handy to refer to.. You can use a copier to enlarge or reduce
whatever images you want to use. Plan to have at least a one inch margin
around your print. If your working drawing is 6 1/2" x 9" your print
paper should be at least 8 1/2" x 11". If you plan an edition of
prints, prepare a few extra sheets of print paper to allow for mistakes.
Center the working drawing onto a sheet of
print paper and paste it down with rubber cement. Tape this onto the
printing bed, centered under the screen. The hinged side of the screen
should always be away from you when you print. The opposite side will be
referred to as the bottom. If your image is horizontal, the "bottom" will
actually be the side of your image - that doesn’t matter. Set register
guides in place. These will be three tabs of poster board or
cardboard that are just a little thicker than the print paper. Two are to be
glued so that they butt up to the bottom of the print paper and one will be
at the side.
Lower the screen over the working drawing,
insert a strip of mat board to separate the screen from the drawing. With a
watercolor brush carefully paint everything that you want to print with
screen drawing fluid. Any mistakes can be removed with a little
clear water on a brush and blotted up with a paper towel. Don’t rework an
area until it is dry.
Remove the screen from the printing bed,
keeping it horizontal Elevate the screen from the table with two blocks,
cans or whatever. Let this dry to the touch, hold it up to the light to see
if you have missed any spots. The image should look just the way you want
the print to look.
With the screen supported by blocks, spoon
about two teaspoons of screen filler across the top of the
screen. With a strip of matboard spread the filler across to the bottom in
one pass. It is important to cover all of the drawing fluid.

Applying the screen filler
A small piece of mat board can be used to
fill in any open areas near the edge. If you missed covering any of the
drawing fluid, allow the filler to dry before going over it. The drawing
fluid as it is very water soluble and will smear if you go over it when it
is wet.
Let this dry thoroughly. A hair dryer can help.
Then take the screen to the sink and wet
both sides with cool water and spray. Keep the water cool. The
drawing fluid will dissolve leaving open areas in the screen filler.
Let this dry. Apply masking tape to the
inside edge, where the screen and the frame meet, half on the screen and
half on the frame.
You are ready to print.
Printing
Replace the screen onto the printing bed.
Remove the working drawing. Before you start have your print paper, ink,
spoon, squeegee, scrap paper, paper towels and a place to put your wet
prints ready. Place a sheet of print paper against the register guides.
Spoon 2 to 3 teaspoons of ink across the top of the screen. Then with your
squeegee, firmly draw the ink across the screen towards you.

The squeegee should be at a 45 degree
angle to the screen. The corner of the blade is all that should be in
contact with the screen.
Right after you finish printing the
edition, clean the screen. Scrape off the excess ink with a
piece of mat board and return it to the jar. Scrape it off the squeegee and
spoon too. Take the screen and tools to the sink and with cool
water, rinse all the ink off. Use a soft sponge and a spray. Get all of the
ink off both sides of the screen. This must be done right away so that the
ink doesn’t dry in the screen.
If you never want to print the image
again, it can be cleaned from the screen by using hot water.
Wet it first, then spray with 409, liquid Spic and Span or a similar
cleaner. Let this sit for 15 minutes of so and then spray with hot
water. Any spots left can be scrubbed out with cleanser. Let it dry and you
can use the screen for your next project.
A blend of colors printed across a print can be made by
putting two or more colors of ink on the screen. With the pull of the
squeegee the colors will blend with each other. Print a few on scrap paper
until the colors look right and then print on the good paper. No two prints
done this way will be alike.
Making multicolored prints
A screen print composed of images printed through a number of stencils can
be extremely complex. All the stencil images must work together to make a
final, single statement. This requirement is complicated by the fact that
the finished statement is not revealed until the last stencil has been
printed. Each stencil adds its own particular elements to the final effect.
All stencils contribute some degree of modification, some more than others.
The stencils are printed sequentially, one color at a time, one over the
other. Each color is printed in turn on all copies in the edition before the
next color is applied. Thus, the size of the edition cannot be increased
after the second stencil has been printed..." Lawrence Rugolo, The Process
of ScreenPrinting "
Progressive Blockout Method or Reduction Print

First
color Second color printed over first
With this method you can print a number of
colors using the same screen. The stencil is reworked after each color is
printed. Each time additional areas are blocked out . The registration is
simple because parts of the original are still on the screen You can reduce
your subject into at least three values and work from light to dark. Often
the lightest color is the sky and any highlights. The first stencil is
created by blocking out only those areas . The medium color is printed and
then all areas to stay that color are blocked out. This leaves only the
darkest color to be printed. The block out can be painted directly on the
stencil or drawing fluid can be painted onto the areas to be the next color.
Then screen filler would be spread over all, dried and the drawing fluid
removed to make another stencil on top of the previous one.
Prints made from two or more screens

!st
color - 2nd and 3rd colors - First color printed over 2nd
and 3rd
This works well for an image that has
strong lines and areas that enclose other colors. Make a stencil of the main
design on one screen. With register guides in place print two copies of it.
Clean the ink from the screen and set it aside. One of the prints can be
hand colored with water color, crayons or whatever to show where the colors
will go. With another screen hinged onto the same bed and with one of the
prints in place make a stencil where you want another color. A new stencil
is made and the edition is printed for each color. When all the additional
colors have been printed use the original stencil to print on top of all the
other colors.
You can combine methods of stencil making.
A photographic stencil can be printed over a background made with drawing
fluid and screen filler. Various techniques can be used in a single
stencil.
SIMPLE DIRECT PHOTOGRAPHIC STENCILS

"Clara and Arthur, 1913"
You will need a transparent positive
of the image to be printed. Any black and white art work, lettering
or high contrast photograph will work. Get a transparency made at any place
that makes copies. When translated into direct screen prints photographs
lose any gray areas. This creates a very strong image. Another way is to
draw or letter on a sheet of acetate with a black permanent marker (Pilot,
Sharpie, etc.) Dried pressed flowers, laces and other objects that will
block the light can be used.
As a light source for exposure, I use a
light box with three fluorescent tubes and a Plexiglas top. The transparent
positive is placed on the light box so that the image looks the way it
should when printed. Transparent tape can be used to hold it in place.
From now on all work is done under very
subdued light or a darkroom safe light. Four parts of Speedball Photo
Emulsion are put into a jar. Then one part of Sensitizer
is added and mixed thoroughly with the emulsion. An even coat of the mixture
is spread across the under side of the screen and the screen is quickly
dried with a hair drier.
Place the coated screen, fabric side down,
centered on the transparency on the light box. Place a black, soft pad
inside the screen, over all and weigh it down (I use a bag of shot). This
keeps the image and the screen in good contact. Turn on the light box for
five minutes. Turn it off. Then take the screen to the sink and
spray both sides with warm water.
Now you can put the lights back on. Keep
spraying until the image appears on the screen. Hold the screen up to the
light to see if the areas to be printed are open. When they are, the screen
can be placed on a towel and blotted and the dried with a hair dryer and you
are ready to print.
When you want to clean the image from the
screen you should wet it with warm water and let sit to soften. Then with
the screen down in a sink, pour household bleach directly on it. Let it
stand for a few minutes and then spray with hot water.
Stencils made with Rubbings

Any textured surface can be used to create
stencils that capture the look of the original surface. I often use antique,
embossed book covers, dried flowers and leaves, ribbon and laces, coins and
wood.
The screen is placed over the surface to
be used. It is important to have a comfortable grip on the screen with one
hand. Then with the other hand use a crayola crayon to make the rubbing
directly on the screen. Don’t let the screen move, or you will have a double
image.
The crayola will act as a blockout to the
water base ink. The image will be the color of the paper and the area around
it will be the color of the ink.
It is necessary to have a border of
blockout around the rubbing. An open area on the screen can be made first
and the rubbing can be done in it. To reverse the print - to print the image
rather than the background - screen filler can be spread over all. When it
is dry the crayola can be removed with paint thinner.
When I use antique books, I cover them
tightly with saran wrap to keep the crayon from getting on them. Dried
flowers and leaves should not be too dry and brittle as they would crumble
when rubbed.
After printing, clean the ink off with
cold water. The crayon rubbing will stay on the screen. When cleaning the
rubbing from the screen use hot water and a strong cleaner to remove the
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