Industrial work during the nineteenth century
was often hazardous. Nowhere was this situation more true that in coal
mining. By the 1860s some anthracite coal mines in northeastern
Pennsylvania had reached as much as 1,500 feet into the earth. Miners
reached these depths with technologies that, by later standards, would
seem primitive.
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These desire to excavate coal at
such depths posed special problems to mine owners. The coal
operators needed engineering expertise among their employees in
order to dig deep mines. There were no professional mining
engineers at this time--it was an expertise not yet formally
developed--so the operators turned to skilled miners from Wales,
England, and Scotland, men who had developed expertise through
practical experience. These miners helped construct the deep mines
and dug and blasted the coal from the seams deep under the earth's
surface.
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There were two big
engineering problems in mining coal underground:
- A system to drain water from the mine
- A system to ventilate the mine and to
provide fresh air to the miners. A special problem in coal mines was
the methane (a gas) that sometimes accompanied coal, and which
could--and too often did--catch fire and explore.
Andrew Roy was one of the expert coal
miners who migrated from Britain to work in American mines. Roy worked in
the bituminous coal fields in Ohio, and became a leader of the miners and
a leader of their efforts to build a coal miners union. Roy was
self-educated, a veteran of the Civil War, and an unusual man in that he
became active in the mine safety movement among the miners and eventually
became Ohio's first State Inspector of Mines. Roy wrote:
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All mines have
water in them. In many drift mines, particularly in those in which
the workings extend to the rise of the strata, the water is
discharged by gravitation. In slopes and shafts natural drainage
is impossible, and the waters of the mine must be pumped or lifted
out by steam power.
Andrew Roy, The Practical
Miner's Companion; or, Papers on Geology and Mining in the Ohio
Coal Field (Columbus: Westbote Printing Company, 1885): 97
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Steam power was necessary to operate pumps
because electric power was unavailable. Electricity was first introduced
in Ohio's coal mines in 1889, for instance, about the time when electric
power was beginning to have industrial applications.
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The same situation
obtained with ventilation. Without electric fans, some other
method of ventilating the mine was necessary. The answer was the
ventilating furnace. Quite literally, early coal mines had a
furnace at the bottom of a shaft. The furnace created a draft, and
the draft ventilated the mine.
The ventilating
furnace had a separate shaft, often lined with wooden timbers and
planks. There were ventilating shafts and trap doors to provide
and control the draft of fresh air that the heat of the furnace
delivered.
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This 1877 drawing shows an
air funnel from a ventilating furnace.
- Both engineering problems posed a danger
to the miners. If the drainage or pumping system broke down, the mine
might flood. More dangerous, however, was the danger that the
ventilating furnace would ignite mine timbers deep in the earth, and
the resulting fire consume the mine's entire oxygen supply and
suffocate the miners. This is exactly what happened in the great
Avondale disaster of 1869, perhaps the greatest industrial disaster up
to that time in the United States.
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